钛合金表面微弧氧化纳米防污涂层及性能研究

Preparation and Performance of Nano Anti-fouling Coatings by Microarc Oxidation

  • 摘要: 利用微弧氧化技术,在Ti-6Al-3Nb-2Zr合金表面成功制备出纳米防污陶瓷涂层。采用扫描电镜、透射电镜和光学显微镜分析了纳米防污涂层的表面形貌、微观形态和氧化层厚度,采用X射线光电子能谱和X射线能谱仪对防污涂层的元素价态和化学组成进行了分析,采用WS-1型划痕试验机和数字万用表研究了涂层的结合强度和绝缘性,并采用TE66微磨损试验机和进行天然海水挂片试验考察了涂层的摩擦学性能和防污性能。结果表明:防污涂层厚度可达到20μm以上,涂层有非晶和20—50 nm纳米晶TiO2及Cu2O构成,膜基结合强度达到50 MPa,涂层绝缘性和耐磨性良好,防污性能得到明显改善,挂片6个月后涂层表面仅有少量海生物附着,而裸钛合金样品挂片3个月后则完全被海生物附着。

     

    Abstract: Nano anti-fouling ceramic coatings were formed at the surface of marine Ti-6Al-3Nb-2Zr alloys by a single-step micro-arc oxidation(MAO).Surface morphology,microstructure,oxide layer thickness,element valence,chemical composition were characterized by means of SEM,TEM,optical microscope,X-ray photoelectron spectroscopy,EDX.Bonding strength,insulating performance,the tribological properties and anti-fouling properties of the coatings were also investigated in this article.Results indicated that the oxide film reaches about 20μm thickness.Transmission electron microscopy(TEM) showed that the films were composed of noncrystal and 20-50nm nanocrystal TiO2 including Cu2O.The bonding strength between the Ti-6Al-3Nb-2Zr substrate and the film was about 50MPa.The ceramic coating exhibited good insulation,abrasion and anti-fouling character.A small amount of marine organisms were clinged on the surface of nano anti-fouling coating after hanging six month in shallow seawater,but naked titanium alloys were completely attached.

     

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