激光增材制造金属基复合材料研究进展

Research Progress on Laser Additive Manufacturing of Metal Matrix Composites

  • 摘要: 金属基复合材料通过在金属基体中引入陶瓷颗粒、纤维、晶须等增强相,实现强度、刚度与耐高温性能的协同提升,已成为高端装备关键部件的核心候选材料之一。然而,传统制备工艺存在成形难度大、操作复杂、生产成本高和增强相分布不均等问题,难以实现复杂结构件的一体化制造。增材制造以“逐层堆积”的创新制造理念,突破传统减材制造的材料浪费与结构成形限制,为金属基复合材料的高效制备提供技术支撑。本研究针对增材制造金属基复合材料常见类型、工艺参数选择、显微组织与第二相界面进行综述,阐明了常见增材制造金属基复合材料的显微硬度、强度、塑韧性等性能的演变规律,并对增材制造金属基复合材料未来研究方向进行展望。

     

    Abstract: Metal matrix composites (MMCs) have achieved synergistic improvements in strength, stiffness, and high-temperature resistance by introducing reinforcement phases such as ceramic particles, fibers, and whiskers into the metal matrixes, and they have become one of the core candidate materials for key components of high-end equipment. However, traditional manufacturing processes face challenges such as difficult molding, complex operations, high production costs, and uneven distribution of reinforcement phases, making it difficult to achieve integrated manufacturing of complex structural components. Additive manufacturing, with its innovative manufacturing concept of “layer-by-layer deposition”, breaks through the material waste and structural molding limitations of traditional subtractive manufacturing, providing technical support for the efficient preparation of MMCs. In this paper, common types of additive manufacturing MMCs, selection of printing process parameters, microstructure, and second-phase interfaces are reviewed, the evolution laws of mechanical properties such as microhardness, strength, and ductility of common additive manufacturing MMCs clarified, and an outlook on future research directions for additive manufacturing MMCs provided.

     

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