海上光伏紧固件多元合金渗层与热镀锌层防腐性能对比

Comparison of Corrosion Resistance between Multi-alloy Co-diffusion and Hot-Dip Galvanizing for Marine Photovoltaic Fasteners

  • 摘要: 针对海上光伏紧固件在高盐、高湿环境下的长效防腐需求,系统对比多元合金渗层与热镀锌层的微观结构、力学性能及耐蚀性差异,为极端环境下紧固件防护技术选型提供依据。多元合金共渗技术形成的渗层表面形貌平整(Ra=1.2 μm)、厚度分布可控(标准差≤1.8 μm),显微硬度(472.9HV0.05)相较热镀锌层(320.0HV0.05)提升了48%;经500 h中性盐雾试验无明显腐蚀现象出现,酸性盐雾试验500 h后仅出现表面轻微变色;周期浸润7 d后仅出现轻微浮锈,失重率(0.9 mg/cm2)比热镀锌层(8.7 mg/cm2)低90%。多元合金渗层在涂层厚度均匀性、显微硬度及耐蚀性方面显著优于热镀锌层,在海上光伏等极端环境领域具有重要工程应用价值。

     

    Abstract: In response to the long-term anti-corrosion requirements of marine photovoltaic fasteners in high-salt and high-humidity environments, the differences in microstructures, mechanical properties, and corrosion resistances between the multi-alloy co-diffusion layers and hot-dip galvanized layers are systematically compared, to provide a basis for the selection of fastener protection technologies in extreme environments. The layer formed by multi-alloy co-diffusion exhibits a smooth surface morphology (Ra=1.2 μm), the surface thickness distribution (standard deviation≤1.8 μm) is controllable, and the microhardness reaches 472.9HV0.05, 48% higher than that (320.0HV0.05) of the hot-dip galvanized layer. No corrosion is observed after 500 hours of neutral salt spray testing, and only surface color changes slightly after 500 hours of acid salt spray testing. After 7 days of cyclic immersion, only slight surface rust appears, and the weight loss ratio (0.9 mg/cm2) is 90% lower than that (8.7 mg/cm2) of the hot-dip galvanized layer. Multi-alloy co-diffusion technology significantly outperforms hot-dip galvanizing in terms of coating uniformity, hardness, and corrosion resistance, demonstrating significant engineering application value in marine photovoltaics for extreme environments.

     

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