搅拌摩擦增材制造Al-Zn-Mg-Cu合金的微观组织特征及热处理响应行为

Microstructural Characteristics and Heat Treatment Response of Al-Zn-Mg-Cu Alloy Fabricated by Additive Friction Stir Deposition

  • 摘要: 面向新一代高性能装备的轻量化需求,开发兼具高比强度与优异韧性的铝合金材料具有重要战略意义。本研究以高性能Al-Zn-Mg-Cu合金7055为研究对象,针对基于熔融态的传统增材制造技术存在的凝固缺陷问题,创新性地采用固态搅拌摩擦增材制造(AFSD)技术开展研究,系统表征沉积态及热处理态试样在上表面不同区域(前进侧Region A、中部Region B和后退侧Region C)的微观组织演变。结果表明,AFSD工艺可成功实现致密无缺陷7055合金沉积成形,原料中带状分布的第二相被均匀分散,且拉长的晶粒转变为细小等轴晶,不同区域的再结晶程度存在显著差异;热处理后沉积件中,Region B和Region C区域发生显著的晶粒粗化和再结晶。此外,热处理有效溶解了粗大η相,促进高密度的纳米级GPII区和η'相析出。

     

    Abstract: The development of aluminum alloys with high specific strength and excellent toughness is of strategic significance to meet the lightweight requirements of next-generation high-performance equipment. In this study, Al-Zn-Mg-Cu alloy (7055) with outstanding mechanical properties is selected as the research object. To address the solidification defects formed in the conventional fusion-based additive manufacturing (AM) techniques, the solid-state additive friction stir deposition (AFSD) is innovatively employed to prepare 7055 alloy. A systematic characterization of microstructure evolution is conducted in different regions (advancing side Region A, central Region B, and retreating side Region C) of both as-deposited and heat-treated samples. The results demonstrate that the AFSD process can successfully achieve defect-free deposition of 7055 alloy, effectively dispersing the banded secondary phases in the raw material and transforming elongated grains into fine equiaxed grains, and that the recrystallization degrees in different regions are different. After heat treatment, noticeable grain coarsening and recrystallization occur in Regions B and C. Moreover, the heat treatment effectively dissolves coarse η phases and promotes the precipitation of high-density nanoscale GPII zones and η' phases.

     

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