Progress Research on the Interlayer Assisted Brazing of Ceramic and Metal to Relieve Residual Stress
-
摘要: 当陶瓷与金属进行钎焊连接时,由于两种材料热膨胀系数差异较大,接头中易产生较大残余应力,降低接头强度。引入中间层缓解接头残余应力是最简单高效的方法之一。本研究主要从提高焊缝塑韧性和接头形成良好热膨胀系数梯度过渡两方面来分析引入中间层辅助钎焊缓解残余应力的特点。综述了Cu箔软性中间层、三维SiO2纤维增强复合材料中间层(3D-SiO2-fiber)、泡沫金属中间层(泡沫Cu、泡沫Ni和泡沫不锈钢)以及多孔SiC陶瓷缓解接头残余应力的研究现状,重点介绍了采用以上中间层辅助钎焊后,接头微观组织的优化对接头力学性能的影响,最后对中间层辅助陶瓷与金属钎焊连接的发展趋势进行展望,以期为未来陶瓷与金属连接技术的突破提供参考。Abstract: Great residual stress will appear in the ceramic and metal joint in the process of braze welding due to the great difference of the thermal expansion coefficient (CTE) between the two materials, therefore, the strength of the joint decreases. Introducing the interlayer is one of the most simple and efficient methods to relieve the residual stress of the joints. In this study, the characteristics of introducing interlayer assisted brazing are analyzed from two aspects. One is to improve the plastic toughness of the soldering seam; the other is to make the joint form a good gradient transition of CTE. The research status of Cu foil interlayer, 3D-SiO2-fiber interlayer, foam metal interlayer (foam Cu, foam Ni, and foam stainless steel) and porous SiC ceramic for relieving residual stress is reviewed. The effect of microstructure optimization of the braced joint on the mechanical properties of the joint is introduced. The development of interlayer assisted ceramic metal brazing is prospected and the research is hoped to provide reference for the development and technical breakthrough of the brazing between ceramic and metal.
-
Keywords:
- braze welding /
- residual stress /
- interlayer /
- microstructure /
- mechanical property
-
-
[1] ZHANG Y, CHEN Y K, YU D S, et al. A review paper on effect of the welding process of ceramics and metals[J]. Journal of Materials Research and Technology, 2020, 9(6): 16214-16236.
[2] GUO W, XUE J L, ZHANG H Q, et al. The role of foam on microstructure and strength of the brazed C/C composites/Ti6Al4V alloy joint[J]. Vacuum, 2020, 179: 109543.
[3] ZHANG L X, ZHANG B, SUN Z, et al. Brazing of ZrB2-SiC-C and GH99 with AgCuTi/SiC interpenetrating network structural composite as an interlayer[J]. Ceramics International, 2020, 46(8): 10224-10232.
[4] WANG G, CAI Y J, WANG W, et al. AgCuTi/graphene-reinforced Cu foam: a novel filler to braze ZrB2-SiC ceramic to Inconel 600 alloy[J]. Ceramics International, 2020, 46(1): 531-537.
[5] GUO W, LI K, ZHANG H Q, et al. Low residual stress C/C composite-titanium alloy joints brazed by foam interlayer[J]. Ceramics International, 2022, 48(4): 5260-5266.
[6] WANG Z Y, AHMAD BUTT H, MA Q, et al. The use of a carbonized phenolic formaldehyde resin coated Ni foam as an interlayer to increase the high-temperature strength of C/C composite-Nb brazed joints[J]. Ceramics International, 2022, 48(6): 7584-7592.
[7] ZHANG Y, GUO X M, GUO W, et al. Effect of Cu foam on the microstructure and strength of the SiCf/SiC-GH536 brazed joint[J]. Ceramics International, 2022, 48(9): 12945-12953.
[8] SINGH M, SMITH C E, ASTHANA R, et al. Active metal brazing of graphite foam-to-titanium joints made with SiC-Coated foam[J]. Journal of the European Ceramic Society, 2020, 40(7): 2533-2541.
[9] WANG G, CAI Y J, WANG W, et al. Brazing ZrB2-SiC ceramics to Inconel 600 alloy without and with Cu foam[J]. Journal of Manufacturing Processes, 2019, 41: 29-35.
[10] LI M, SHI K Q, ZHU D D, et al. Microstructure and mechanical properties of Si3N4 ceramic and (TiB + Y2O3)/Ti matrix composite joints brazed with AgCu/Cu foam/AgCu multilayered filler[J]. Journal of Manufacturing Processes, 2021, 66: 220-227.
[11] WANG X Y, LI C, SI X Q, et al. Brazing ZTA ceramic to TC4 alloy using the Cu foam as interlayer[J]. Vacuum, 2018, 155: 7-15.
[12] SUN R J, ZHU Y, GUO W, et al. Microstructural evolution and thermal stress relaxation of Al2O3/1Cr18Ni9Ti brazed joints with nickel foam[J]. Vacuum, 2018, 148: 18-26.
[13] HE Y M, ZHU X S, CHEN W J, et al. An ultra-high bond strength of the Cf/C composite-TC4 alloy joint brazed using pure Ni and revealing of synergetic action of multiple stress-relief mechanisms[J]. Materials Letters, 2022, 308: 131245.
[14] YI R X, CHEN C, SHI C, et al. Research advances in residual thermal stress of ceramic/metal brazes[J]. Ceramics International, 2021, 47(15): 20807-20820.
[15] HEO H, KIM G, KIM D Y, et al. Microstructure and mechanical properties of Ni foam/stainless steel joint brazed using Ni-based alloy[J]. Materials Science and Engineering: A, 2019, 740-741: 63-70.
[16] NEMATOLLAHI O, ABADI G B, KIM D Y, et al. Experimental study of the effect of brazed compact metal-foam evaporator in an organic Rankine cycle performance: toward a compact ORC[J]. Energy Conversion and Management, 2018, 173: 37-45.
[17] LIU K L, CHEN C X, GUO W B, et al. Energy absorption and deformation behavior of multilayer aluminum foam structures[J]. Materials Science and Engineering: A, 2022, 832: 142470.
[18] LEI Y, SUN J, SONG X G, et al. Eutectic-reaction brazing of Al0.3CoCrFeNi high-entropy alloys using Ni/Nb/Ni interlayers[J]. Journal of Materials Science & Technology, 2022, 121: 245-255.
[19] ZHANG B, SUN Z, ZHANG L X, et al. Understanding the microstructure evolution mechanism and the microstructure-strength correlations of Ti3SiC2/Ti2AlNb joint brazed with AgCu interlayer[J]. Materials Science and Engineering: A, 2022, 847: 143323.
[20] PAIDAR M, NASUTION M K M, MEHREZ S, et al. The feasibility of friction stir spot extrusion-brazing of AA5083-H112 aluminum alloy to brass sheets with Zn interlayer[J]. Materials Letters, 2022, 308: 131084.
[21] ONG F S, NISHI R, TOBE H, et al. Strength optimization of two-step-bonded Ti-6Al-4V/Si3N4 joint with Nb interlayer via transient-liquid-phase bonding and active-metal brazing[J]. Journal of the European Ceramic Society, 2022, 42(6): 2707-2717.
[22] PAIDAR M, RAVIKUMAR M M, OJO O O, et al. Diffusion brazing of 321 stainless steel to IN738 using 54Ag-40Cu-5.0Zn-1.0Ni powder-mixture interlayer[J]. Materials Letters, 2021, 297: 129919.
[23] PAIDAR M, ASHRAFF ALI K S, OJO O O, et al. Diffusion brazing of Inconel 617 and 321 stainless steel by using AMS 4772 Ag interlayer[J]. Journal of Manufacturing Processes, 2021, 61: 383-395.
[24] BA J, JI X, WANG B, et al. In-situ alloying of BNi2+Ni interlayer for brazing C/C composites and GH3536 Ni-based superalloy[J]. Journal of Manufacturing Processes, 2021, 67: 52-55.
[25] ZHANG Z J, HUANG J, FU J P, et al. Microstruct-ure and mechanical properties of laser welded-brazed titanium/aluminum joints assisted by titanium mesh interlayer[J]. Journal of Materials Processing Technology, 2022, 302: 117502.
[26] BA J, JI X, LI H, et al. Nano tungsten reinforced carbon cloth interlayer for brazing C/SiC composites to Nb[J]. Journal of Manufacturing Processes, 2020, 58: 1270-1273.
[27] WANG Z Y, WANG G, LI M N, et al. Threedimen-sional graphene-reinforced Cu foam interlayer for brazing C/C composites and Nb[J]. Carbon, 2017, 118: 723-730.
[28] MA Q, LI Z R, WANG Z Y, et al. Relieving residual stress in brazed joint between SiC and Nb using a 3D-SiO2-fiber ceramic interlayer[J]. Vacuum, 2018, 149: 93-95.
[29] SONG X R, LI H J, CASALEGNO V, et al. Microstructure and mechanical properties of C/C com-posite/Ti6Al4V joints with a Cu/TiCuZrNi composite brazing alloy[J]. Ceramics International, 2016, 42(5): 6347-6354.
[30] PAN R, KOVACEVIC S, LIN T S, et al. Control of residual stresses in 2Si-B-3C-N and Nb joints by the Ag-Cu-Ti + Mo composite interlayer[J]. Materials & Design, 2016, 99: 193-200.
[31] ABDULLA T, YEROKHIN A, GOODALL R. Effect of plasma electrolytic oxidation coating on the specific strength of open-cell aluminium foams[J]. Materials & Design, 2011, 32(7): 3742-3749.
[32] ZHANG Z J, WEI X, WU K, et al. Failure analysis of brazed sandwich structures with square honeyco-mbcorrugation hybrid cores under three-point bending[J]. Thin-Walled Structures, 2022, 170: 108591.
[33] LI C, CHEN L, WANG X Y, et al. Joining of yttria stabilised zirconia to Ti6Al4V alloy using novel CuO nanostructure reinforced Cu foam interlayer[J]. Materials Letters, 2019, 253: 105-108.
[34] WANG G, WANG Z T, WANG W, et al. Microstructure and shear strength of ZrB2SiC/Ti6Al4V joint by TiCuZrNi with Cu foam[J]. Ceramics International, 2019, 45(8): 10223-10229.
[35] YOUCHISON D, GEHRIG M, LUMSDAINE A, et al. High heat-flux response of high-conductivity graphitic foam monoblocks[J]. Fusion Engineering and Design, 2019, 146: 417-420.
[36] LIN J H, LUO D L, CHEN S L, et al. Control interfacial microstructure and improve mechanical properties of TC4-SiO2f/SiO2 joint by AgCuTi with Cu foam as interlayer[J]. Ceramics International, 2016, 42(15): 16619-16625.
[37] PARK J W, EAGAR T W. Strain energy release in ceramic-to-metal joints with patterned interlayers[J]. Scripta Materialia, 2004, 50(4): 555-559.
[38] 任艳红, 朱颖, 曲平, 等. 缓解陶瓷与金属钎焊接头残余应力的新方法研究[J]. 新技术新工艺, 2012(3): 71-74. [39] 焦涛. BN/SiO2与Nb的钎焊连接工艺及机理研究[D]. 哈尔滨: 哈尔滨工业大学, 2013.
计量
- 文章访问数: 170
- HTML全文浏览量: 16
- PDF下载量: 37
下载:
