飞机起落架用主要材料及成形工艺研究进展

Advances on Main Materials and Forming Processes of Aircraft Landing Gear

  • 摘要: 起落架是飞机在地面运行时的关键支撑结构,其服役性能直接影响飞行安全与可靠性。本研究系统综述了飞机起落架用材料与成形工艺的研究进展。材料方面,梳理了超高强度钢在强度、韧性及耐腐蚀性等方面的优化;分析了钛合金凭借其高比强度、优异耐蚀性在起落架轻量化制造中的应用与挑战;探讨了复合材料作为具有轻量化潜力材料的应用现状与技术瓶颈。工艺方面,剖析了传统锻造工艺的技术特点、优势与局限性;深入探讨了增材制造技术在实现复杂结构一体化方面的巨大潜力,特别是电弧增材制造和激光增材制造技术的应用前景;并展望了增材制造复合技术作为解决高性能与高效率制造矛盾的有效途径。最后,总结了未来起落架材料与制造工艺向着高性能、轻量化、高经济性与高可靠性方向发展所面临的挑战与趋势。

     

    Abstract: As the primary load-bearing structure in the ground operations, landing gear is critical to flight safety and reliability. In this paper, the recent advances in the landing gear materials and manufacturing processes are reviewed. From the perspective of material, the optimization of strength, toughness, and corrosion resistance of the ultra-high-strength steel are summarized, the applications of the titanium alloy with high specific strength and excellent corrosion resistance in the lightweight design of the landing gear and the challenges are analyzed, and the application and technical bottleneck of composite materials as potential lightweight materials are discussed. In the perspective of the manufacturing process, The technical characteristics, advantages and limitations of the conventional forging technology are dissected, the potential of additive manufacturing, especially the wire-arc and laser-based techniques, in the integration of complex structures is discussed, and the additive manufacturing as a viable strategy to balance the performance and production efficiency is prospected. Finally, the major challenges and future trends of landing gear materials and manufacturing processes for high performance, reduced weight, improved cost-effectiveness, and enhanced reliability of landing gear are outlined.

     

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