工艺参数对激光熔化沉积K4648镍基高温合金性能的影响

Influence of Process Parameters on Properties of K4648 Nickel-based Superalloy Prepared by Laser Melting Deposition

  • 摘要: 本研究通过激光熔化沉积技术(LMD)制备了不同工艺参数下的K4648镍基高温合金单道多层试样,对试样的形貌和硬度进行对比,选取较优工艺参数制备多层多道试样,并进行显微组织观察、拉伸性能和摩擦磨损性能测试,揭示了其强韧化机理。结果表明:激光功率为550 W、600 W,扫描速度为400 mm/min,送粉速度为7.0 g/min的两组单道多层试样的成形质量与硬度最优;LMD K4648多层多道试样的微观组织由等轴晶组成,晶粒沿扫描/沉积方向生长;550 W试样的抗拉强度和屈服强度较600 W试样分别提高了10.30%和19.46%,断后伸长率提高了10.71%,其拉伸性能更优;550 W试样的平均硬度相比600 W试样提高了7.83%,磨损率下降21.57%,其耐磨性更优;激光功率为550 W下制备的LMD K4648镍基高温合金的强化机制为细晶强化、晶界强化和位错强化。

     

    Abstract: In this work, specimens of single-track multi-layer K4648 nickel-based super alloy under different process parameters are prepared by laser melting deposition (LMD) technology, and the morphologies and hardness of the specimens are compared. The optimal process parameters are selected to print specimens for microstructure observation, tensile property test and friction and wear performance test to reveal the strengthening and toughening mechanism. The results show when the laser power is 550 and 600 W, the scanning speed 400 mm/min, and powder feeding speed 7 g/min, the forming qualities and hardness of the two groups of specimens are optimal. The microstructure of multi-track multi-layer LMD K4648 specimen is composed of equiaxed crystals, and the grains grow along the scanning/deposition direction. The tensile strength and yield strength of specimen by the laser power of 550 W are 10.30% and 19.46% higher than those of specimen by the laser power of 600 W, and the elongation is increased by 10.71%, indicating the specimen by the laser power of 550 W has better tensile properties. The hardness of specimen by the laser power of 550 W is 7.83% higher than that specimen by the laser power of 600 W, and its wear rate decreases by 21.57%, presenting the specimen by the laser power of 550 W has better wear-resisting property. The strengthening mechanism for the improvement of strength and wear resistance of K4648 nickel-based super alloy by the laser power of 550 W are grain strengthening, grain boundary strengthening and dislocation strengthening.

     

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