K439B镍基高温合金薄壁效应对拉伸性能与变形机制的影响

Effect of Thin-Wall Thickness on Tensile Properties and Deformation Mechanisms of K439B Nickel-Based Superalloy

  • 摘要: 面向海洋和舰用燃气轮机高温承载构件在有限舱室空间内实现高效可靠运行的设计要求,镍基高温合金薄壁构件的力学性能尺寸效应日益受到关注。本研究采用反重力铸造方法制备某机匣铸件,通过机械加工在壁厚为10 mm的法兰边上切取了厚度分别为1 mm、2 mm和3 mm的拉伸试样,系统研究了试样厚度对室温拉伸性能、断裂行为及微观变形机制的影响。结果表明,随着试样厚度减小,合金的抗拉强度及断后伸长率明显降低,表现出显著的薄壁效应。断口形貌分析显示,断裂机制随厚度减薄由典型韧窝主导的韧性断裂逐渐向准脆性断裂转变。EBSD分析结果表明,薄壁试样在拉伸过程中表现出更高的内核平均取向差,反映出更强的局部应变不均匀性和更严重的位错塞积,其主要原因在于壁厚减薄导致晶粒几何约束减弱和表层晶粒比例显著增加,从而削弱了合金的协同变形能力。中断拉伸试验进一步证实,薄壁试样在较低塑性应变阶段即发生微孔与微裂纹萌生并快速扩展。研究结果从微观变形与损伤演化角度揭示了K439B合金薄壁效应的内在机理,为镍基高温合金薄壁构件的结构设计与服役性能评估提供了试验依据和理论参考。

     

    Abstract: In response to the design requirements for high-temperature load-bearing components in marine and shipboard gas turbines to operate efficiently and reliably within confined engine room spaces, the size-dependent mechanical behavior of thin-walled nickel-based superalloy components has drawn increasing attention. In this study, a casing casting was fabricated via a counter-gravity casting method. Tensile specimens with thicknesses of 1 mm, 2 mm, and 3 mm were machined from the flange region of the casting, which originally had a wall thickness of 10 mm. The influence of specimen thickness on room-temperature tensile properties, fracture behavior, and underlying deformation mechanisms was systematically investigated. The results showed that as the specimen thickness decreasing, all the tensile strength, yield strength and fracture elongation might decline markedly, indicating a pronounced thin-wall effect. Fractographic analysis revealed a transition in fracture mode from typical ductile failure dominated by dimples in thicker specimens to quasi-brittle fracture in thinner ones. Electron backscatter diffraction results indicated that thin-walled specimens exhibited higher kernel average misorientation values during tensile deformation, reflecting greater local strain heterogeneity and more severe dislocation accumulation. This is primarily attributed to the reduced geometric constraint on grains and the significantly increased fraction of surface grains resulting from wall-thinning, which collectively impair the alloy’s capacity for coordinated plastic deformation. Interrupted tensile tests further confirmed that microvoids and microcracks might initiate at an early stage of plastic strain in thin specimens and propagate rapidly. These findings elucidate the intrinsic mechanisms of the thin-wall effect in K439B alloy from the perspectives of microscale deformation and damage evolution, providing experimental evidence and theoretical insight for the structural design and service performance assessment of thin-walled nickel-based superalloy components.

     

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