船用复合材料构件智能修磨系统的设计与研究

Design and Research of the Intelligent Grinding System of the Marine Composite Structure

  • 摘要: 针对大型一体化成型船用复合材料构件,作者分析了大型复合材料表面修磨处理的特点和问题,阐述了国内外最新应用现状,在此基础上设计了AGV复合机器人智能修磨系统的解决方案,并对自动生成机器人修磨轨迹等关键技术进行了介绍,最后对系统进行了实体测试。修磨效率与人工修磨相比提高了10倍以上,修磨机械粗糙度达到0.627 μm,线性精度可以达到0.5 mm,完全满足船用复合材料构件的实际使用需求。研发高性能的AGV复合机器人智能修磨系统,不仅可提升大型一体化成型船用复合材料构件的修磨质量和效率,还可为实现大型船用复合材料构件的其他加工工艺提供一个有效的研究平台,从而为后续同类型产品的智能制造工厂数字化、集群式和脉动式生产打下基础。

     

    Abstract: The characteristics and problems of the large-scale integrated molding marine composite components are analyzed, and the latest application status at home and abroad is explained. Based on the study above, the AGV composite robot intelligent grinding system is designed to solve the problems. The key technologies like the automatically generated grinding trajectoryof robot are introduced. Finally, the system is tested physically. The grinding efficiency is improved by more than 10 times compared with that of the manual grinding, the grinding mechanical roughness reaches 0.63 μm, and the linear precision reaches 0.5 mm, which can fully meet the practical use requirements of the marine composite components. The development of a high-performance AGV composite robot intelligent grinding system can not only improve the grinding quality and efficiency of the large-scale integrated molding marine composite components, but also provide an effective research platform for realizing other processing processes for the large-scale marine composite components, thus laying the foundation for the subsequent digital, clustered and pulsed production of the same type of products.

     

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