稀土镁合金微弧氧化工艺设计及其耐蚀性能研究

Design of Micro-Arc Oxidation Process for Rare Earth Magnesium Alloys and Research on Their Corrosion Resistance

  • 摘要: 通过探究微弧氧化过程中电解液成分及电参数对VW63稀土镁合金表面氧化膜层的组织形貌、元素成分、厚度及粗糙度、硬度、耐蚀性能等的影响规律,揭示微弧氧化过程中膜层的生长特点,系统分析影响膜层综合性能的因素。结果表明,微弧氧化工艺的最佳电解液成分为25.0 g/ L的硅酸钠、15.0 g/L的氟化钠、15.0 g/L的氢氧化钠和15.0 g/L的三乙醇胺,最佳电参数为电压450 V、频率500 Hz、占空比20%、时间20 min。采用优化后的微弧氧化处理工艺制得的膜层厚度均匀,硬度可达到472HV0.01,膜层与基体的界面结合强度可达到50.0 MPa。与未经处理的镁合金相比,经微弧氧化处理的镁合金其耐蚀性能明显提高。

     

    Abstract: The influences of electrolyte compositions and electrical parameters on the microstructure, elemental composition, thickness, roughness, hardness and corrosion resistance of the surface coatings of VW63 rare earth magnesium alloys during micro-arc oxidation are investigated, the growth characteristics of surfacing coatings in the micro-arc oxidation process are revealed, and the factors influencing the overall performances of the surface coatings are systematically analyzed. The results show that the best electrolyte compositions are of 25.0 g/L sodium silicate, 15.0 g/L sodium fluoride, 15.0 g/L sodium hydroxide, and 15.0 g/L triethanolamine, and that the best electrical parameters are 450 V of voltage, 500 Hz of frequency, 20% of duty cycle, and 20 min of duration. The thickness of the surface coating by micro-arc oxidation optimized is uniform, the hardness can reach 472HV0.01, and the interfacial bonding strength between the surface coating and the base material can reach 50.0 MPa. Compared with the magnesium alloy untreated, the corrosion resistance of the magnesium alloy treated by micro-arc oxidation is promoted significantly.

     

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