SiO2粒径对Ni-Co-SiO2复合镀层性能的影响

Effect of SiO2Particle Size on Properties of Ni-Co-SiO2 Electrodeposited Composite Coatings

  • 摘要: 长期暴露在海洋环境中的钢质紧固件的腐蚀问题严重影响了海洋工程装备和设施的服役安全性。电镀合金镀层是紧固件常用的防护方法,其中,镍钴合金镀层具有较好的耐蚀性。通过向Ni-Co镀液中添加不同粒径的SiO2颗粒,利用电沉积技术在45钢基体上制备Ni-Co-SiO2复合镀层。之后,分析了SiO2粒径对复合镀层表面形貌和显微结构的影响,评价了复合镀层在3.5%(w)的NaCl溶液中的耐蚀性能,并对复合镀层的显微硬度和摩擦系数进行了测试。结果表明,随着镀液中SiO2粒径的增大,复合镀层表面的SiO2分布均匀性先增大后减小,当SiO2粒径为70 nm时,镀层表面形成较完整的SiO2膜层。动电位极化和电化学阻抗谱测试表明,掺杂70 nm的SiO2的复合镀层具有最好的耐蚀性。随着镀液中SiO2粒径增大,复合镀层的硬度逐渐降低,但其对摩擦系数的影响较小。

     

    Abstract: The corrosion of steel fasteners exposed to marine environment for a long time seriously affects the service safety of marine engineering equipment and facilities. Electroplated alloy coating is a common protection method for fasteners, among which nickel-cobalt alloy coating has better corrosion resistance. In the study, SiO2 particles with different particle sizes are added into Ni-Co plating solution, and by the method of electrodeposition, Ni-Co-SiO2 composite is coated on 45 steel. Influences of SiO2 particle size on surface morphology and microstructure of the composite coating are analyzed, and corrosion resistance of the composite coating in NaCl solution with mass fraction of 3.5% evaluated. Microhardness and friction coefficient of the composite coating are tested. The results show that with the increase of SiO2 particle size in the bath, the distribution uniformity of SiO2 on the surface of the composite coating increases first and then decreases. When the SiO2 particle size is 70 nm, a more complete SiO2 film is formed on the surface of the coating. Potentiodynamic polarization and electrochemical impedance spectroscopy tests show that the composite coating doped with 70 nm SiO2 has the best corrosion resistance. With the increase of SiO2 particle size in the bath, the hardness of composite coating decreases gradually, but its effect on friction coefficient is slight.

     

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