造孔剂含量对多孔高熵(Ca0.4Sr0.4Ba0.2)(Fe0.5Co0.5) O3陶瓷微观结构及力学性能的影响

Effect of Pore-Forming Agent Content on Microstructure and Mechanical Properties of Porous High-Entropy (Ca0.4Sr0.4Ba0.2)(Fe0.5Co0.5)O3 Ceramics

  • 摘要: 本研究面向高温隔热领域对陶瓷材料高气孔率与高强度一体化的需求,以高熵钙钛矿(Ca0.4Sr0.4Ba0.2)(Fe0.5Co0.5)O3为基体,选用玉米淀粉作为造孔剂,通过无压烧结工艺制备了一系列多孔高熵陶瓷。利用 XRD、SEM及力学性能测试等表征、测试方法,系统研究了造孔剂质量分数对陶瓷物相组成、微观结构、收缩行为与力学性能的影响规律。结果表明:所有试样经1 150 ℃烧结后均形成单一钙钛矿固溶体相,无杂质相析出,显示出该体系良好的高温相稳定性;随着造孔剂质量分数的增加,陶瓷气孔率由2.2%显著提高至37.9%,密度由4.47 g/cm3下降至3.08 g/cm3,微观结构从致密态逐渐演化为具有三维连通孔的多孔网络;尽管孔隙率上升导致陶瓷的力学性能整体下降,但当造孔剂质量分数为15%时,试样仍保持较好的综合力学性能,其弯曲强度、压缩强度与硬度分别为35.2 MPa、111.96 MPa和137.75HVl,体现了高孔隙率与较高强度之间的良好协同。本研究为开发兼具轻量化与良好承载能力的高熵隔热陶瓷提供了实验参考。

     

    Abstract: This study focuses on the demand for ceramic materials combining high porosity and high strength in the field of high-temperature insulation. Using high-entropy perovskite (Ca0.4Sr0.4Ba0.2)(Fe0.5Co0.5)O3 as the matrix and corn starch as the pore-forming agent, a series of porous high-entropy ceramics were prepared through pressureless sintering process. Effects of the mass fraction of pore-forming agent on the phase composition, microstructure, shrinkage behavior, and mechanical properties of ceramics were systematically investigated using XRD, SEM, and mechanical properties testing. The results showed that all samples might form a single-phase perovskite solid solution without impurity precipitation after sintered at 1 150 ℃, demonstrating excellent high-temperature phase stability. With the increase in mass fraction of pore-forming agent, the porosity of ceramics significantly increased from 2.2% to 37.9%, while the density decreased from 4.47 g/cm3 to 3.08 g/cm3. The microstructure evolves from a dense state into porous architecture featuring three-dimensional interconnected pores. Although the increase in porosity led to overall decline in mechanical properties of the ceramics, when the mass fraction of pore-forming agent was 15%, the sample could still maintain good comprehensive mechanical properties with flexural strength of 35.2 MPa, compressive strength of 111.96 MPa and hardness of 137.75HV1, demonstrating a good synergistic effect between high porosity and high strength. This study provides an experimental reference for the development of high-entropy thermal insulation ceramics with both lightweight and good load-bearing capacity.

     

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