不同表面活性剂及含量对SAC305焊锡膏的润湿性影响
Effect of Different Surfactants and Content on Wettability of SAC305 Solder Paste
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摘要: 为了提高Sn-Ag-Cu系无铅焊锡膏的润湿性,在助焊剂中加入表面活性剂降低焊料与Cu基板的界面张力,从而提高焊锡膏的润湿性。通过接触角测量仪、SEM和EDS研究离子型表面活性剂DDBAC和两性表面活性剂SDBAC含量对SAC305焊锡膏在Cu基板上的接触角、焊点宏观形貌和微观组织的影响。结果表明,添加表面活性剂可以减小焊料在基板上的接触角,且随着表面活性剂添加量的增加,接触角呈先减小后基本稳定。当SDBAC和DDBAC添加量(w)为0.6%时焊料的接触角最小,分别为10.0°和12.2°,且焊点圆润饱满,表明这两类表面活性剂均使焊锡膏表现出良好的润湿性。随着SDBAC和DDBAC添加量的增加,金属间化合物(IMC)层厚度显著增加,是因为表面活性剂通过表面改性显著提高了熔融焊料的扩散能力,促进IMC层的生长。Abstract: In order to improve the wettability of Sn-Ag-Cu lead-free solder paste, surfactants are added to the flux to reduce the interfacial tension between the solder and Cu substrate. The effects of DDBAC and SDBAC contents on the contact angle, solder joint morphology and microstructure of SAC305 solder paste are studied by means of contact angle measuring instrument, SEM and EDS. The results show that the addition of surfactants can decrease the contact angle of solder on the Cu substrate, and that with the addition content increases, the contact angle decreases first and then becomes stable. When the addition contents (mass fraction) of SDBAC and DDBAC are 0.6%, the contact angles are 10.0° and 12.2°, respectively, with the solder joints round and full, therefore, both surfactants make the solder paste show good wettability. With the increase of the DDBAC and SDBAC additions, the intermetallic compounds (IMC) layer thickens obviously for the surfactant significantly improves the diffusion of molten solder through surface modification.
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