脉冲周期对CMT+P电弧增材制造AZ80镁合金微观组织和力学性能的影响
Effect of Pulse Cycle on Microstructure and Tensile Properties of AZ80 Magnesium Alloy Fabricated by CMT+P Arc Additive Manufacturing
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摘要: 当前传统铸造镁合金存在组织粗大、元素偏析严重及力学性能不足等问题,为实现镁合金的组织和元素分布均匀化及力学性能提高,本研究基于冷金属过渡(CMT)技术,通过调控脉冲周期(0P、2P、5P和10P),成功实现了AZ80镁合金单道多层墙体的电弧增材制造,并对AZ80镁合金墙体件的微观组织及力学性能进行研究。结果表明,不同脉冲周期制备的AZ80镁合金墙体件的组织均以等轴晶为主,且晶粒尺寸分布均匀。随着脉冲周期的增加,Al元素分布更加均匀,同时第二相含量逐渐减少,其中CMT+10P的第二相体积分数最低,为3.6%。采用CMT+10P沉积的AZ80镁合金墙体件其垂直和水平方向上的综合力学性能最优且无明显的各向异性。4种沉积态AZ80镁合金墙体件均呈现典型的韧性断裂特征,CMT+10P沉积的AZ80镁合金墙体件其断面的韧窝数量较多且分布密集,拉伸变形更为均匀。Abstract: To address the current issues of coarse microstructure, severe elemental segregation, and insufficient mechanical properties in traditional cast magnesium alloys, in this study, by adjusting pulse cycles (0P, 2P, 5P, and 10P), the wire arc additive manufacturing of single-pass multi-layer AZ80 magnesium alloy walls is realized, and the effects of pulse cycles on the microstructures and mechanical properties of AZ80 magnesium alloys are investigated. The results reveal that the AZ80 alloy walls fabricated under different pulse cycles predominantly exhibit equiaxed grains with uniform size distribution. As the pulse cycle number increases, the Al element distribution becomes more homogeneous, and the content of secondary phases gradually decreases, with the secondary phase volume fraction (3.6%) by CMT+10P process the lowest. The overall mechanical properties in vertical and horizontal directions of the as-deposited AZ80 alloy walls prepared via CMT+10P are the optimal and with no obvious anisotropy. All the four as-deposited AZ80 alloy walls present typical ductile fracture characteristics. The dimples in the facture surface of the as-deposited AZ80 alloy wall prepared via CMT+10P are numerous and densely distributed, making its tensile deformation uniform.
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