窄间隙摆动TIG-MIG高效复合焊接工艺研究

Research on High-Efficiency Swing Narrow Gap TIG-MIG Hybrid Welding Process

  • 摘要: 传统焊接技术如埋弧焊、气保焊等受到自身设备的约束,难以适应愈渐复杂的焊接结构,厚板、厚管等水下无人装置结构件的焊接迎来新的挑战。为了解决这一工程问题,在传统窄间隙焊接工艺的基础上,提出窄间隙摆动非熔化极惰性气体保护焊+熔化极惰性气体保护焊的复合焊接方法,实现对焊接结构的高效化焊接。本研究通过堆焊试验探明了TIG电流、侧壁停留时间、横向摆动速度和丝极间距对窄间隙焊缝成形质量的影响规律。结果表明,横向摆动速度对焊缝成形质量的影响程度最小;随着TIG电流的增大,焊缝底部熔深、侧壁熔深和表面凹度均呈现先增大后减小的变化趋势,当TIG电流为170 A时,三者均达到最大值;当丝极间距较小时,电弧间相互作用较强,焊缝表面褶皱较大。结合焊缝横截面对称度和成形质量,11 mm为最优丝极间距;焊缝表面凹度随着侧壁停留时间的增加而增大,底部和侧壁熔深则无明显变化规律。

     

    Abstract: Conventional welding techniques such as submerged arc welding and gas-shielded welding are constrained by their own equipment limitations, making it difficult to adapt to increasingly complex welding structures. Welding of thick plates, thick-walled pipes, and other structural components of the underwater unmanned device bring challenges. To address this engineering issue, based on the existing research on narrow-gap welding, a hybrid welding method combining narrow-gap oscillating tungsten inert gas (TIG) welding and melt inert-gas (MIG) welding has been proposed to achieve high-efficiency welding of such structures. In this study, the influences of TIG current, side wall residence time, lateral oscillation speed and wire gap distance on the formation quality of narrow gap welds through are investigated through overlay welding tests. The results show that lateral oscillation speed has the least influence on formation quality of weld seam.As the TIG current increases, both the bottom penetration depth, sidewall penetration depth and surface concavity of the weld increase first and then decrease. When the TIG current is 170 A, the values of the three parameters are the highest. When the wire gap is relative low, the interaction between the arcs is strong, resulting in larger wrinkles on the weld surface. Combining the symmetry of the weld cross-section and the formation, the optimal wire gap is 11 mm. The surface concavity increases with the increase of the side wall residence time,there is on obvious variation pattern in bottom and sidewall penetration depth.

     

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