锅炉管座角焊缝焊接缺陷对其疲劳寿命的影响

Influence of Welding Defects in Boiler Pipe-Seat Fillet Weld on Its Fatigue Lives

  • 摘要: 本研究模拟锅炉管座角焊缝特征设计制作了具有不同焊接缺陷的试件,通过弯曲加载疲劳试验,研究了不同焊接缺陷对12CrMoV钢焊接接头疲劳寿命的影响,并采用扫描电镜观察不同试件疲劳断口的微观形貌。结果表明:和全焊透试件的疲劳寿命相比,全不焊透、50%不焊透和全焊透咬边1.0 mm等焊接缺陷使试件的疲劳寿命降低38%~46%,但全焊透咬边0.5 mm焊接缺陷使试件的疲劳寿命增加35%以上,这说明前3种焊接缺陷对试件疲劳寿命的影响大小几乎相同,而全焊透咬边0.5 mm试件由于“缺口强化”效应使疲劳寿命增加。所有试件均在焊缝焊趾附近断裂,并在裂纹扩展区可观察到明显的撕裂棱、疲劳辉纹及二次裂纹等特征。疲劳裂纹扩展路径未经过未焊透缺陷处,这说明疲劳断裂位置不受焊接缺陷形式的影响。本研究为焊接工艺优化和锅炉安全服役提供了技术支撑。

     

    Abstract: Specimens with different welding defects are prepared by simulating boiler pipe-seat fillet weld characteristics. Some Specimens with different welding defects simulated by boiler pipe-seat fillet weld were designed and manufactured. Influences of different welding defects on welded joint of 12CrMoV steel are investigated by loading bending fatigue test, and the fatigue fractures of different specimens are observed by scanning electric microscope. It is concluded that compared to the fatigue lives of the whole-penetrated specimens, those of the whole-not-penetrated, half-not-penetrated, whole-penetrated undercut 1 mm specimens drop by 38% to 46%, but that of the whole-penetrated undercut 0.5 mm specimen increases by above 35%. The results show that the first three welding defects have no obvious differences on the fatigue lives of the specimens, and that the defect of the whole-penetrated undercut 0.5 mm increases the fatigue life of specimen due to its notch enhancement effect. All the specimens fracture near the weld toes, and remarkable tear ledges, fatigue striations and secondary cracks can be discovered in the fatigue crack propagation area. The expanding cracking path doesn’t go through the welding defects of the not-penetrated, indicating that the defect forms have no influence on the fatigue fracture positions. This research provides technical support for the optimization of the welding technology and the safety of the boiler.

     

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