镍基单晶高温合金蠕变寿命预测研究进展

Advances in Creep Life Prediction of Nickel-based Single-Crystal Superalloys

  • 摘要: 镍基单晶高温合金因其优异的高温性能,广泛应用于无人装备和航空发动机的热端部件。这类部件服役环境严苛,长期处于高温低应力状态,蠕变损伤尤为突出,严重制约其服役寿命。随着无人装备向高速、远程与长时任务方向发展,动力系统对高温合金的耐久性提出了更高要求,推动了对镍基单晶高温合金蠕变寿命预测研究的深入开展。本研究系统分析了外部服役条件、微观组织及晶体取向等因素对其蠕变性能的影响,从位错运动与元素扩散机制出发,探讨了不同温度下的蠕变变形机制,并综述了蠕变寿命预测的经验模型、损伤力学方法、机理导向模型及数据驱动方法。

     

    Abstract: Nickel-based single-crystal superalloys, due to their exceptionally high-temperature properties, find extensive applications in unmanned systems and hot-end components of aeroengines. These components run under demanding conditions, enduring prolonged exposure to high temperatures and low stresses. Consequently, creep damage becomes particularly pronounced, severely limiting their service life. As unmanned systems evolve towards high-speed, long-range, and extended-duration missions, their propulsion systems demand enhanced durability from high-temperature alloys, which has spurred intensive research into predicting the creep life of nickel-based single-crystal superalloys. In this paper, the influences of external service conditions, microstructure, and crystal orientation on creep performance of the supperalloys are systematically analyzed. The creep mechanisms under different temperatures are discussed from perspectives of dislocation motion and elemental diffusion. Furthermore, the empirical models, damage mechanics approaches, mechanism-driven models, and data-driven methods for predicting creep life are reviewed.

     

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