Al-Mg-Mn-Er-Zr合金选区激光熔化成形性及微观组织研究
Formability and Microstructure of Al-Mg-Mn-Er-Zr Alloy Formed by Selective Laser Melting
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摘要: 本研究采用选区激光熔化技术成形Al-8.5Mg-0.78Mn-0.96Er-1.94Zr合金,系统地研究了激光功率和扫描速度对合金成形性及微观组织的影响。结果表明:在高激光功率下,体能量密度高,激光热输入大,合金中易形成大量气孔缺陷,影响合金成形性。在低激光功率条件下,当体能量密度在60~81 J/mm3内时,合金的相对密度更高,成形性更好;成形合金的整体显微硬度在115HV~140HV之间,显微硬度随着激光功率和扫描速度的增大整体呈现下降趋势;合金的微观组织由超细等轴晶和等轴晶组成,合金内部有不规则的富Zr相存在。熔池边界处存在Al3Zr初生相,它会作为异质形核质点促进超细等轴晶粒形成,进而细化晶粒尺寸。Abstract: Al-8.5Mg-0.78Mn-0.96Er-1.94Zr alloy is prepared by selective laser melting (SLM). The effects of laser power and scanning speed on formability and microstructure of the alloy are systematically investigated. It is found out that when the laser power is high, the energy density and thermal input of laser are high, and a lot poles are tend to form in the alloy, which will the formability of alloy. When the laser power is low, and the volumetric energy density in the range of 60 to 81 J/mm3, the relative density of the alloy is higher and the formability higher. The microharness of the SLM formed alloy is between 115HV to 140HV,and the microharness decreases overall with the increase of laser power and scanning speed. The microstructure of the alloy consists of ultrafine equiaxial and equiaxial grains. Irregular Zr-rich phases exist within the alloy. The Al3Zr primary phase exists at the melt pool boundary, and it acts as the heterogeneous nucleation site to promote the formation of ultrafine equiaxial grains and refine grain size.
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