钌碳复合粉体的可控熔盐电解制备

Controllable Preparation of Ruthenium-Carbon Composite Powder via Molten Salt Electrolysis

  • 摘要: 高温、强冶金结合的熔盐电解制备催化剂技术在高温、高压、强酸碱等极端使用条件下具有显著优势。本研究在熔融LiCl-KCl-2%CaO混合盐中,采用共电还原法对RuCl3·nH2O和CO2电解制备了钌碳复合材料。理论分析表明,RuCl3·nH2O和CO2可在熔盐中进行有效电解,共电沉积自组装为钌碳复合粉体,且钌比碳更容易电沉积;XRD、SEM、HR-TEM及EDS等分析结果表明, RuCl3·nH2O在LiCl-KCl-2%CaO熔盐体系中的溶解度极低,在气体扰动状态下以类似油水混合的状态存在;在此熔盐体系下仍可实现钌和碳的共电沉积,并自组装为钌碳复合粉体;通过调节电解温度、电解槽压等参数,可实现对钌碳复合粉体的成分、含量及形貌的有效调控。此研究为在强酸强碱等极端催化剂应用条件下,展现钌碳复合粉体材料良好性能提供了新的制备思路。

     

    Abstract: The technology of preparing catalysts through molten salt electrolysis with high temperature and strong metallurgical combination has significant advantages under extreme service conditions such as high temperature, high pressure, and strong acids/alkalis. In this study, ruthenium-carbon (Ru/C) composites were prepared by electrolysis of RuCl3·nH2O and CO2 in molten LiCl-KCl-2%CaO mixed salt using a co-electric reduction method. Theoretical analysis indicated that RuCl3·nH2O and CO2 could be effectively electrolyzed in molten salt, and co-electrodeposited self-assembled into Ru/C composite powders. Ruthenium was easier to be electrolyzed than carbon. The results of XRD, SEM, HR-TEM and EDS analysis showed that RuCl3·nH2O exhibited an extremely low solubility in LiCl-KCl-2%CaO molten salt and existed in a state similar to an oil-water mixture under gas disturbance. Under this molten salt system, the co-electrodeposition of ruthenium and carbon might still be achieved, and they could self-assemble into Ru/C composite powders. By adjusting parameters such as temperature and electrolytic cell voltage, the composition, content and morphology of Ru/C composite powders could be effectively controlled. This research provides a new preparation route for Ru/C composite catalyst materials with great application prospects.

     

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