高压大容积碳纤维全缠绕气瓶的设计研究

Design and Research of High Pressure Large Volume Carbon Fiber Fully Wound Cylinder

  • 摘要: 目前450 L以上的高压大容积碳纤维全缠绕气瓶(以下简称III型气瓶)国内尚处于研究阶段,无现行国家标准。作者以45 MPa 500 L III型气瓶为研究对象,开展该类型气瓶的设计研究。依据网格理论,在爆破压力下完成碳纤维缠绕层的安全设计研究。对高压大容积III型气瓶工况下铝内胆与缠绕层的受力情况进行分析,在保证结合面不失效的前提下,完成该类型气瓶内胆设计。III型气瓶在爆破极限压力下,可将缠绕壳体视为正交异性薄壁壳体结构,壳体内部应变位移关系相同情况下,对内胆进行强度校核计算,确保瓶体内胆的安全性。

     

    Abstract: At present, high pressure and large volume carbon fiber fully wound gas cylinders above 450 L (hereinafter referred to as type III gas cylinders) are still in the research stage in China, and there is no current national standard. We carry out the design research of the 45 MPa and 500 L type III gas cylinder. According to the grid theory, the safety design of carbon fiber winding layer should be done under blasting pressure. It is analyzed the stress of aluminum liner and winding layer under the working condition of the high pressure large volume type III gas cylinder. And the liner design of this type of gas cylinder is completed on the premise of ensuring that the joint surface doesn't fail. Under the limit pressure of blasting of the type III gas cylinder, the winding shell can be regarded as an orthotropic thin-walled shell structure. When the internal strain displacement relationship of the shell is same, we check and calculate the strength of the liner to ensure its safety.

     

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