TA31合金磁控窄间隙TIG焊接接头组织和性能研究
Microstructure and Properties of TA31 Alloy Magnetically Controlled Narrow Gap TIG Welded Joint
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摘要: 为解决TA31钛合金窄间隙焊接过程中的侧壁不熔合问题,开展了磁控电弧摆动对侧壁润湿机理的研究,成功完成42 mm厚TA31钛合金厚板的焊接,并对焊接接头的微观组织和力学性能进行了测试分析。结果表明:磁控电弧摆动有助于改善液态熔体对侧壁的润湿性,获得凹面坡口。润湿性的提高主要是由于电弧摆动改变了熔池与侧壁之间的温度梯度,并且摆动电弧利用电弧压力和电弧剪切力推动熔池向侧壁流动。对42 mm厚的TA31钛合金接头进行组织分析发现,打底层由于热输入较低,宏观组织为等轴β晶粒;填充层及盖面层的热输入相对较高,为粗大的柱状β晶粒。这是由多层焊接过程中原始β晶粒竞争生长机制和外延生长机制导致的。β晶粒内部由纵横交错的针状α相组成,属于典型的网篮组织;打底层受热循环影响,α相明显粗化。焊缝区平均冲击吸收能量为55 J,约为母材的74%;热影响区平均冲击吸收能量为62 J,约为母材的84%。磁控窄间隙焊接技术可以解决侧壁不熔合问题,从而获得组织和综合力学性能良好的TA31钛合金接头。Abstract: In order to address the issue of sidewall non-fusion during narrow gap welding of TA31 titanium alloy, the wetting mechanism of the sidewall induced by magnetically controlled arc swing is investigated. The successful completion of welding a 42 mm-thick TA31 titanium alloy plate is achieved, followed by microstructure and mechanical properties analysis of the welded joint. The results demonstrate that magnetic-controlled arc swing enhances the wettability of liquid melt towards the sidewall, resulting in the formation of concave groove.This improvement in wettability primarily arises from alterations in temperature gra-dient between the molten pool and sidewall due to arc swing, as well as utilizing arc pressure and shear force to drive molten pool towards the sidewall. Microstructure analysis reveals the equiaxed β grains at the bottom layer is due to low heat input, and that the middle and cap layers exhibit large columnar β grains due to the competitive growth and epitaxial growth mechanisms in the cause of multi-layer welding. The α microstructures inside the β grains exhibit a typical basket weave morphology where the α plates overlap. Influenced by thermal cycle, the α phase coarsens significantly in the bottom layer. The average impact absorption energy of the weld zone is 55 J, approximately 74% of that of the base metal, and the heat affected zone demonstrates an average impact absorption energy value of 62 J, around 84% of that of the base metal. The magnetic control narrow gap welding technology can effectively resolve issues related to sidewall non-fusion and obtain TA31 titanium alloy joint with good microstructure and comprehensive mechanical property.