低成本耐候钢Q500NH在模拟海洋工业大气下长周期腐蚀行为

Corrosion Behavior of Weathering Steel Q500NH in Simulated Marine Industrial Atmospheric Environment

  • 摘要: 本研究以Q500NH耐候钢为研究对象,以Q355钢为对比钢,通过室内干湿交替循环加速试验分别对两种钢进行不同时间的腐蚀试验,使用XRD、SEM、EDS和电化学工作站对比研究了两种钢的腐蚀失重、组织结构和电化学行为。结果表明:随着模拟加速试验时间的延长, Q500NH钢的腐蚀速率不断下降,且明显低于Q355钢的。Q500NH耐候钢锈层厚度随着腐蚀时间延长而增加,并且在腐蚀192 h后锈层间隙增大,腐蚀产物形成明显内外锈层结构。海洋工业性大气环境中的SO42-和Cl-不断参与反应, Q500NH钢在腐蚀初期的腐蚀产物主要为化学性质活跃的γ-FeOOH,随着腐蚀时间的增加,γ-FeOOH逐渐转化为电化学稳定性更佳的α-FeOOH。与Q355钢相比,Q500NH钢在腐蚀后期具有更高的极化电阻与电荷转移电阻,说明其具备更强的抗腐蚀能力。

     

    Abstract: The indoor wet dry alternating cycle test is conducted to simulate the atmospheric environment of marine industry on the object weathering steel Q500NH and contrast steel Q355, and the corrosion weight losses, microstructures, and electrochemical behaviors of Q500NH and Q355 steels are studied by XRD, SEM, EDS, and electrochemical workstation. The results show that as the simulation acceleration test time increases, the corrosion rate of weathering steel Q500NH decreases continuously and is significantly lower than that of Q355 steel. The thickness of the rust layer on Q500NH steel increases with the increase of corrosion time. After 192 hours of corrosion of Q500NH steel, the gap between the rust layers increases, and the corrosion products form an obvious internal and external rust layer structure. SO42- and Cl- in the marine industrial atmospheric environment continuously participate in the reaction. The corrosion products of Q500NH steel in the early stage of corrosion are mainly chemically active γ-FeOOH. With the increase of corrosion time, γ-FeOOH gradually transforms into chemically stable α-FeOOH. Compared with Q355 steel, Q500NH steel has higher polarization resistance and charge transfer resistance, which indicates that it has better corrosion resistance.

     

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