热喷涂激光预处理的应用与影响研究进展

王喆; 冯岩; 黄磊; 谢述锋

热喷涂激光预处理的应用与影响研究进展

中国船舶集团有限公司第七二五研究所, 河南洛阳 471023

详细信息

作者简介:
王喆,男,1996年生,硕士研究生,主要从事舰船及海洋环境下金属的表面处理。

中图分类号: TG174
计量
- 文章访问数: 358
- HTML全文浏览量: 266
- PDF下载量: 19
- 被引次数: 0
出版历程
- 收稿日期: 2022-02-18
- 网络出版日期: 2022-09-13

Application and Influence of Laser Conditioning of Thermal Spraying

Luoyang Ship Material Research Institute, Luoyang 471023, China

摘要

摘要: 综述了激光预处理技术在热喷涂中的应用研究进展,通过调整激光工艺对基体进行清理或刻蚀处理,能够完成对基体表面的净化与粗化,提升涂层服役性能。分析了激光预处理对涂层性能的影响,激光预处理后能增强涂层在基体表面的机械结合,改善涂层/基体界面润湿,降低孔隙率。明确了激光预处理在热喷涂中存在的问题,并展望了其应用前景与研究方向。
- 表面预处理 /
- 激光清理 /
- 激光刻蚀 /
- 热喷涂
Abstract: The application of laser conditioning in thermal spraying field is reviewed. By adjusting the laser process, the substrate surface could be cleaned or ablated to improve the service performance of the coating. The influence of laser conditioning on coating properties is analyzed. The mechanical bonding between coating and the substrate is enhanced, the wetting of coating/substrate interface optimized and the porosity reduced. Some problems of laser conditioning in the thermal spraying field are clarified and the future application and research direction prospected.
- surface preparation /
- laser cleaning /
- laser ablation /
- thermal spraying

HTML全文

参考文献(32)

[1]	YOUNES R, BRADAI M A, SADEDDINE A, et al.Effect of TiO₂ and ZrO₂ reinforcements on properties of Al₂O₃ coatings fabricated by thermal flame spraying[J].Transactions of Nonferrous Metals Society of China, 2016, 26(5):1345-1352.
[2]	于方丽,白宇,吴秀英,等.等离子喷涂镍基可磨耗封严涂层抗腐蚀及耐磨性能分析[J].无机材料学报, 2016, 31(7):687-693.
[3]	RAO C J, SHANKAR A R, MALLIKA C, et al.Performance evaluation of plasma sprayed yttria coatings on high density graphite for cathode processor applications[J].Ceramics International, 2015, 41(2):3128-3136.
[4]	石绪忠,许康威,武笑宇.等离子喷涂纳米氧化铝钛涂层机械性能研究[J].表面技术, 2018, 47(4):96-101.
[5]	李建华,陈丽,陈钢,等.浅析测定热喷涂涂层抗拉结合强度结果的主要影响因素[C].2009年全国热喷涂技术经验交流会论文集, 2009:226-230.
[6]	蔡志海,孙兴维.装甲兵工程学院自动化再制造技术设备获突破[J].表面工程与再制造, 2017, 17(1):57.
[7]	倪加明,朱迅强,徐爱杰,等.铝合金阳极氧化膜激光清洗工艺研究[J].热加工工艺, 2017, 46(16):164-167.
[8]	成健,方世超,刘顿,等.金属表面激光清洗技术及其应用[J].应用激光, 2018, 38(6):1028-1037.
[9]	李辉, COSTIL S,廖汉林,等.激光表面清理在热喷涂技术中的应用[J].中国表面工程, 2006, 19(5):6-13.
[10]	BARRADAS S, JEANDIN M, BOLIS C, et al.Study of adhesion of PROTAL© copper coating of Al2017 using the laser shock adhesion test (LASAT)[J].Journal of Materials Science, 2004, 39(8):2707-2716.
[11]	CODDET C.On the use of auxiliary systems during thermal spraying[J].Surface and Coatings Technology, 2006, 201(5):1969-1974.
[12]	DANLOS Y, COSTIL S, LIAO H, et al.Influence of Ti-6Al-4 V and Al2017 substrate morphology on Ni-Al coating adhesion-Impacts of laser treatments[J].Surface and Coatings Technology, 2011, 205(8-9):2702-2708.
[13]	杜东兴,刘道新,孟保利,等.前处理与超音速火焰喷涂金属陶瓷涂层对TC21钛合金疲劳性能的影响[J].中国科学:技术科学, 2013, 43(5):545-553.
[14]	LI H, COSTIL S, LIAO H L, et a1.Role of laser treatment on Ni-A15% coatings elaborated by PROTALR[J].Journal of Thermal Spray Technology, 2005.
[15]	CHRASKA T, KING A H.Effect of different substrate conditions upon interface with plasma sprayed zirconia-a TEM study[J].Surface and Coatings Technology, 2002, 157(2-3):238-246.
[16]	ZUM GAHR K H, WAHL R, WAUTHIER K.Experimental study of the effect of microtexturing on oil lubricated ceramic/steel friction pairs[J].Wear, 2009, 267(5-8):1241-1251.
[17]	QIN L G, LIN P, ZHANG Y L, et al.Influence of surface wettability on the tribological properties of laser textured Co-Cr-Mo alloy in aqueous bovine serum albumin solution[J].Applied Surface Science, 2013, 268:79-86.
[18]	ARSENAULT B, GOUGEON P, VERDIER M, et al.Aluminum protective coatings-fatigue and bond strength properties with respect to surface preparation techniques:laser ablation, shot peening and grit blasting[J].Canadian Metallurgical Quarterly, 2006, 45(1):49-58.
[19]	HE B F, PETZING J, WEBB P, et al.Improving copper plating adhesion on glass using laser machining techniques and areal surface texture parameters[J].Optics and Lasers in Engineering, 2015, 75:39-47.
[20]	CHRASKA T, KING A H.Effect of different substrate conditions upon interface with plasma sprayed zirconia-a TEM study[J].Surface and Coatings Technology, 2002, 157(2-3):238-246.
[21]	KROMER R, CORMIER J, COSTIL S.Role of pow-der granulometry and substrate topography in adhesion strength of thermal spray coatings[J].Journal of Thermal Spray Technology, 2016, 25(5):933-945.
[22]	谭娜.激光织构化Ni60喷涂涂层的成形机制及其服役性能研究[D].哈尔滨:哈尔滨工程大学, 2018.
[23]	SCHEITZ S, TOMA F L, KUNTZE T,等.通过热喷涂进行陶瓷功能化的表面处理[J].热喷涂技术, 2016, 8(4):59-65.
[24]	TOMA F L, BERGER L M, HOFFMANN T,等.陶瓷基体热喷涂涂层的研究进展[C].2013年全国热喷涂技术经验交流会暨《热喷涂技术》期刊年会论文集.2013:68-76.
[25]	HEKIMOǧ LU A P, ÇALIş M.Effects of titanium addition on structural, mechanical, tribological, and corrosion properties of Al25Zn3Cu and Al25Zn3Cu3Si alloys.Transactions of Nonferrous Metals Society of China, 2020, 30(2), 303-317.
[26]	张春青,王鲁.热镀锌机组碳化钨喷涂工艺辊表面涂层失效分析[J].热喷涂技术, 2020, 12(3):88-92.
[27]	陈书赢,王海斗,徐滨士,等.基于分形理论的超音速等离子喷涂层界面结合行为研究[J].物理学报, 2014, 63(15):156801.
[28]	王井,李志永,罗京帅,等.喷砂表面三维粗糙度参数对涂层结合强度的影响[J].表面技术, 2019, 48(5):246-252.
[29]	ISHIKAWA Y, HAMASHIMA K, YOLOHAMA J, et a1.Pt thermal sprayed coating on refractory bricks for glass melting[C].International Thermal Spray Conference&Exposition, 2011:843-844.
[30]	刘志真,李宏运,益小苏.孔隙率对聚酰亚胺复合材料力学性能的影响[J].材料工程, 2005, 33(9):56-58.
[31]	王蝉,彭卫平,张东斌,等.脉冲激光刻蚀作用下冷喷涂沉积过程数值模拟[J].宇航材料工艺, 2020, 50(5):25-30.
[32]	尚晶,马冰,张倩,等.不同界面形状及结构的涂层残余热应力的有限元分析[J].兵器材料科学与工程, 2008, 31(2):70-74.