Progress Research on the Interlayer Assisted Brazing of Ceramic and Metal to Relieve Residual Stress

MA Qiang; CHEN Yongwei; WANG Tao; HE Peng; CHEN Xiaojiang; JIN Xiao; ZHENG Bin

Volume 38 Issue 3

Jun. 2023

Turn off MathJax

Article Contents

Abstract

References

Development and Application of Materials > 2023 > 38(3): 17-23.

MA Qiang, CHEN Yongwei, WANG Tao, HE Peng, CHEN Xiaojiang, JIN Xiao, ZHENG Bin. Progress Research on the Interlayer Assisted Brazing of Ceramic and Metal to Relieve Residual Stress[J]. Development and Application of Materials, 2023, 38(3): 17-23.

Citation:

PDF (9968 KB)

Progress Research on the Interlayer Assisted Brazing of Ceramic and Metal to Relieve Residual Stress

1. Key Laboratory of Advanced Welding Technology of Jiangsu Province, Jiangsu University of Science and Technology, Zhenjiang 212003, China;
2. State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China;
3. Zhejiang Seleno Science and Technology Co., Ltd., Jinhua 321016, China

More Information

Received Date: December 12, 2022
Available Online: July 09, 2023

Graphical Abstract

Abstract

Abstract

Great residual stress will appear in the ceramic and metal joint in the process of braze welding due to the great difference of the thermal expansion coefficient (CTE) between the two materials, therefore, the strength of the joint decreases. Introducing the interlayer is one of the most simple and efficient methods to relieve the residual stress of the joints. In this study, the characteristics of introducing interlayer assisted brazing are analyzed from two aspects. One is to improve the plastic toughness of the soldering seam; the other is to make the joint form a good gradient transition of CTE. The research status of Cu foil interlayer, 3D-SiO₂-fiber interlayer, foam metal interlayer (foam Cu, foam Ni, and foam stainless steel) and porous SiC ceramic for relieving residual stress is reviewed. The effect of microstructure optimization of the braced joint on the mechanical properties of the joint is introduced. The development of interlayer assisted ceramic metal brazing is prospected and the research is hoped to provide reference for the development and technical breakthrough of the brazing between ceramic and metal.
- braze welding,
- residual stress,
- interlayer,
- microstructure,
- mechanical property

FullText(HTML)

References (39)

References

[1]	ZHANG Y, CHEN Y K, YU D S, et al. A review paper on effect of the welding process of ceramics and metals[J]. Journal of Materials Research and Technology, 2020, 9(6): 16214-16236.
[2]	GUO W, XUE J L, ZHANG H Q, et al. The role of foam on microstructure and strength of the brazed C/C composites/Ti6Al4V alloy joint[J]. Vacuum, 2020, 179: 109543.
[3]	ZHANG L X, ZHANG B, SUN Z, et al. Brazing of ZrB₂-SiC-C and GH99 with AgCuTi/SiC interpenetrating network structural composite as an interlayer[J]. Ceramics International, 2020, 46(8): 10224-10232.
[4]	WANG G, CAI Y J, WANG W, et al. AgCuTi/graphene-reinforced Cu foam: a novel filler to braze ZrB₂-SiC ceramic to Inconel 600 alloy[J]. Ceramics International, 2020, 46(1): 531-537.
[5]	GUO W, LI K, ZHANG H Q, et al. Low residual stress C/C composite-titanium alloy joints brazed by foam interlayer[J]. Ceramics International, 2022, 48(4): 5260-5266.
[6]	WANG Z Y, AHMAD BUTT H, MA Q, et al. The use of a carbonized phenolic formaldehyde resin coated Ni foam as an interlayer to increase the high-temperature strength of C/C composite-Nb brazed joints[J]. Ceramics International, 2022, 48(6): 7584-7592.
[7]	ZHANG Y, GUO X M, GUO W, et al. Effect of Cu foam on the microstructure and strength of the SiC_f/SiC-GH536 brazed joint[J]. Ceramics International, 2022, 48(9): 12945-12953.
[8]	SINGH M, SMITH C E, ASTHANA R, et al. Active metal brazing of graphite foam-to-titanium joints made with SiC-Coated foam[J]. Journal of the European Ceramic Society, 2020, 40(7): 2533-2541.
[9]	WANG G, CAI Y J, WANG W, et al. Brazing ZrB₂-SiC ceramics to Inconel 600 alloy without and with Cu foam[J]. Journal of Manufacturing Processes, 2019, 41: 29-35.
[10]	LI M, SHI K Q, ZHU D D, et al. Microstructure and mechanical properties of Si₃N₄ ceramic and (TiB + Y₂O₃)/Ti matrix composite joints brazed with AgCu/Cu foam/AgCu multilayered filler[J]. Journal of Manufacturing Processes, 2021, 66: 220-227.
[11]	WANG X Y, LI C, SI X Q, et al. Brazing ZTA ceramic to TC4 alloy using the Cu foam as interlayer[J]. Vacuum, 2018, 155: 7-15.
[12]	SUN R J, ZHU Y, GUO W, et al. Microstructural evolution and thermal stress relaxation of Al₂O₃/1Cr18Ni9Ti brazed joints with nickel foam[J]. Vacuum, 2018, 148: 18-26.
[13]	HE Y M, ZHU X S, CHEN W J, et al. An ultra-high bond strength of the Cf/C composite-TC4 alloy joint brazed using pure Ni and revealing of synergetic action of multiple stress-relief mechanisms[J]. Materials Letters, 2022, 308: 131245.
[14]	YI R X, CHEN C, SHI C, et al. Research advances in residual thermal stress of ceramic/metal brazes[J]. Ceramics International, 2021, 47(15): 20807-20820.
[15]	HEO H, KIM G, KIM D Y, et al. Microstructure and mechanical properties of Ni foam/stainless steel joint brazed using Ni-based alloy[J]. Materials Science and Engineering: A, 2019, 740-741: 63-70.
[16]	NEMATOLLAHI O, ABADI G B, KIM D Y, et al. Experimental study of the effect of brazed compact metal-foam evaporator in an organic Rankine cycle performance: toward a compact ORC[J]. Energy Conversion and Management, 2018, 173: 37-45.
[17]	LIU K L, CHEN C X, GUO W B, et al. Energy absorption and deformation behavior of multilayer aluminum foam structures[J]. Materials Science and Engineering: A, 2022, 832: 142470.
[18]	LEI Y, SUN J, SONG X G, et al. Eutectic-reaction brazing of Al_0.3CoCrFeNi high-entropy alloys using Ni/Nb/Ni interlayers[J]. Journal of Materials Science & Technology, 2022, 121: 245-255.
[19]	ZHANG B, SUN Z, ZHANG L X, et al. Understanding the microstructure evolution mechanism and the microstructure-strength correlations of Ti₃SiC₂/Ti2AlNb joint brazed with AgCu interlayer[J]. Materials Science and Engineering: A, 2022, 847: 143323.
[20]	PAIDAR M, NASUTION M K M, MEHREZ S, et al. The feasibility of friction stir spot extrusion-brazing of AA5083-H112 aluminum alloy to brass sheets with Zn interlayer[J]. Materials Letters, 2022, 308: 131084.
[21]	ONG F S, NISHI R, TOBE H, et al. Strength optimization of two-step-bonded Ti-6Al-4V/Si₃N₄ joint with Nb interlayer via transient-liquid-phase bonding and active-metal brazing[J]. Journal of the European Ceramic Society, 2022, 42(6): 2707-2717.
[22]	PAIDAR M, RAVIKUMAR M M, OJO O O, et al. Diffusion brazing of 321 stainless steel to IN738 using 54Ag-40Cu-5.0Zn-1.0Ni powder-mixture interlayer[J]. Materials Letters, 2021, 297: 129919.
[23]	PAIDAR M, ASHRAFF ALI K S, OJO O O, et al. Diffusion brazing of Inconel 617 and 321 stainless steel by using AMS 4772 Ag interlayer[J]. Journal of Manufacturing Processes, 2021, 61: 383-395.
[24]	BA J, JI X, WANG B, et al. In-situ alloying of BNi²⁺Ni interlayer for brazing C/C composites and GH3536 Ni-based superalloy[J]. Journal of Manufacturing Processes, 2021, 67: 52-55.
[25]	ZHANG Z J, HUANG J, FU J P, et al. Microstruct-ure and mechanical properties of laser welded-brazed titanium/aluminum joints assisted by titanium mesh interlayer[J]. Journal of Materials Processing Technology, 2022, 302: 117502.
[26]	BA J, JI X, LI H, et al. Nano tungsten reinforced carbon cloth interlayer for brazing C/SiC composites to Nb[J]. Journal of Manufacturing Processes, 2020, 58: 1270-1273.
[27]	WANG Z Y, WANG G, LI M N, et al. Threedimen-sional graphene-reinforced Cu foam interlayer for brazing C/C composites and Nb[J]. Carbon, 2017, 118: 723-730.
[28]	MA Q, LI Z R, WANG Z Y, et al. Relieving residual stress in brazed joint between SiC and Nb using a 3D-SiO₂-fiber ceramic interlayer[J]. Vacuum, 2018, 149: 93-95.
[29]	SONG X R, LI H J, CASALEGNO V, et al. Microstructure and mechanical properties of C/C com-posite/Ti₆Al₄V joints with a Cu/TiCuZrNi composite brazing alloy[J]. Ceramics International, 2016, 42(5): 6347-6354.
[30]	PAN R, KOVACEVIC S, LIN T S, et al. Control of residual stresses in 2Si-B-3C-N and Nb joints by the Ag-Cu-Ti + Mo composite interlayer[J]. Materials & Design, 2016, 99: 193-200.
[31]	ABDULLA T, YEROKHIN A, GOODALL R. Effect of plasma electrolytic oxidation coating on the specific strength of open-cell aluminium foams[J]. Materials & Design, 2011, 32(7): 3742-3749.
[32]	ZHANG Z J, WEI X, WU K, et al. Failure analysis of brazed sandwich structures with square honeyco-mbcorrugation hybrid cores under three-point bending[J]. Thin-Walled Structures, 2022, 170: 108591.
[33]	LI C, CHEN L, WANG X Y, et al. Joining of yttria stabilised zirconia to Ti₆Al₄V alloy using novel CuO nanostructure reinforced Cu foam interlayer[J]. Materials Letters, 2019, 253: 105-108.
[34]	WANG G, WANG Z T, WANG W, et al. Microstructure and shear strength of ZrB₂SiC/Ti₆Al₄V joint by TiCuZrNi with Cu foam[J]. Ceramics International, 2019, 45(8): 10223-10229.
[35]	YOUCHISON D, GEHRIG M, LUMSDAINE A, et al. High heat-flux response of high-conductivity graphitic foam monoblocks[J]. Fusion Engineering and Design, 2019, 146: 417-420.
[36]	LIN J H, LUO D L, CHEN S L, et al. Control interfacial microstructure and improve mechanical properties of TC4-SiO_2f/SiO₂ joint by AgCuTi with Cu foam as interlayer[J]. Ceramics International, 2016, 42(15): 16619-16625.
[37]	PARK J W, EAGAR T W. Strain energy release in ceramic-to-metal joints with patterned interlayers[J]. Scripta Materialia, 2004, 50(4): 555-559.
[38]	任艳红, 朱颖, 曲平, 等. 缓解陶瓷与金属钎焊接头残余应力的新方法研究[J]. 新技术新工艺, 2012(3): 71-74.
[39]	焦涛. BN/SiO₂与Nb的钎焊连接工艺及机理研究[D]. 哈尔滨: 哈尔滨工业大学, 2013.

[1]	WANG Houqin, GAN Shuhe, WANG Yifan, SONG Qingjun, ZHANG Binggang. Study on Microstructures and Mechanical Properties of 60 mm Thick TC4 ELI Titanium Alloy Welded Joints by Electron Beam Welding[J]. Development and Application of Materials, 2024, 39(6): 35-43,52.
[2]	DONG Entao, TENG Aijun, GENG Naitao, FANG Qiang, KANG Qiang, GUO Jie, ZHANG Tianxin. Evolution of Microstructure and Mechanical Properties of TB9 Alloy Bar and Wire during Production Process[J]. Development and Application of Materials, 2024, 39(4): 59-65,122.
[3]	HOU Lili, GUO Qiang, YAO Yuhong, LIU Jiangnan. Microstructure and Mechanical Properties of Annealed CoFeNiCrMnB_x High Entropy Alloy[J]. Development and Application of Materials, 2023, 38(2): 44-48.
[4]	MA Yunfei, WANG Yinghui, XIONG Yi, LUAN Zewei, SHU Kanghao, LÜ Wei. Effect of Laser Shock Processing on Microstructure and Mechanical Properties of 300M Steel[J]. Development and Application of Materials, 2022, 37(6): 55-62.
[5]	WANG Yuan, DONG Jian, GUAN Yulong, ZHAO Baojie, ZHANG Haishen. Effect of Process on Microstructure and Mechanical Properties of TA5 Alloy Sheets[J]. Development and Application of Materials, 2022, 37(4): 61-64.
[6]	YANG Yong, WANG Binbin, LI Yanjie, LUO Liangshun, HUANG Haiguang, WANG Liang, SU Yanqing, GUO Jingjie, FU Hengzhi. Impact of Trace Cu Addition on Microstructure, Mechanical Property and Corrosion Behavior of TA10 Alloy[J]. Development and Application of Materials, 2022, 37(3): 5-12,20.
[7]	WU Xiaofei, DUAN Mengqiang, WU Yukun, WANG Qi, JIANG Peng. Effect of Heat Treatment on Microstructure and Mechanical Properties of Ti5211 Plates[J]. Development and Application of Materials, 2020, 35(4): 11-13,23.
[8]	HUANG Wei, WANG Shaogang, LI Lize, JIN Yang. Laser Beam Welding of Titanium Alloy and Microstructure and Mechanical Properties of Welded Joint[J]. Development and Application of Materials, 2019, 34(2): 20-27. DOI: 10.19515/j.cnki.1003-1545.2019.02.004
[9]	LOU Guan-tao. Influence of Filler Metals on the Mechanical Properties and Microstructure of ZTA5 Welds[J]. Development and Application of Materials, 2013, 28(3): 23-26. DOI: 10.19515/j.cnki.1003-1545.2013.03.005
[10]	LU Xiao-sheng, LIU Hong. Effects of Flame Process on Mechanical Properties and Microstructure of Continuous Casting 10MnNiCrMoV Plate[J]. Development and Application of Materials, 2006, 21(3): 18-22. DOI: 10.19515/j.cnki.1003-1545.2006.03.007

Cited By

Cited by

Periodical cited type(2)

1.	王颢达，郝敬宾，田洪芳，方松峪. H13热锻模具钢激光熔覆再制造工艺实验研究. 材料开发与应用. 2024(01): 74-85 . 本站查看
2.	刘鑫，杨俊峰，范芳雄，杨慧慧，杨顺皓，王灵水. 高锰铝青铜合金组织转变规律研究. 锻压装备与制造技术. 2024(04): 125-130 .

Other cited types(0)

Get Citation

PDF

XML

Article Metrics

Article views (170) PDF downloads (37) Cited by(2)

Progress Research on the Interlayer Assisted Brazing of Ceramic and Metal to Relieve Residual Stress

Abstract

References

Related Articles

Cited by

Periodical cited type(2)

Other cited types(0)

Catalog

Article Metrics

Related

Progress Research on the Interlayer Assisted Brazing of Ceramic and Metal to Relieve Residual Stress

Abstract

References

Related Articles

Cited by

Periodical cited type(2)

Other cited types(0)

Catalog

Article Metrics

Related

Export File

Citation

Format

Content